There is a company on Yongxing Road in the Tongxiang Economic Development Zone of Jiaxing. There is a large open space at the entrance of the factory. It is a green space. There are flowers and water in the green space, just like a small garden. Outsiders often wonder, "this enterprise is doing in the end, to look so beautiful?" When you see the gate, "dyeing" word, many people believe, today's printing business could be so different Fresh and refined?
“Different†reflects the philosophy of this company. This company is Zhejiang Fenglin Dyeing & Finishing Co., Ltd. Its concept of “safe, environmentally friendly , energy-saving, intelligent and clean†has already been ahead of ordinary printing and dyeing enterprises in China, and it has actually been in front of domestic counterparts. , to become the leading printing companies, it has become a model of traditional industrial transformation and upgrading of the Jiaxing area.
Introducing "the weapon of the gods"
Promote energy saving and consumption reduction
Printing and dyeing enterprises have always given the impression of high pollution and high energy consumption. Many printing and dyeing enterprises are also on the verge of being eliminated under environmental protection and high pressure. The predecessor of Zhejiang Fenglin Dyeing & Finishing Co., Ltd. is also a printing and dyeing enterprise, and it has been unable to pick up the "hat" of high pollution and high energy consumption, and finally unable to go bankrupt. In 2014, Zhejiang Longxiang Textile Co., Ltd. purchased the bankrupt enterprise and reorganized the other two companies, thus having the garden-style Fenglin dyeing and finishing.
While many entrepreneurs printing and dyeing industry, environmental protection and high-voltage worried beyond their grasp, Lung shot textiles why did such a thing? What is the bottom? What is the outlook?
"We believe that there is no traditional industry that does not do well in the printing and dyeing industry. When everyone finds it difficult to do it, we are thinking about and sorting out the difficulties in the industry, and then thinking about countermeasures." Zhejiang Fenglin Dyeing and Finishing Co., Ltd. Wang Chun, chairman of the company, explained that since the pain point of the printing and dyeing industry is high pollution and high energy consumption, we will find ways to reduce it. First, we must update the equipment and improve the process.
Wang Chun has been to the printing and dyeing enterprises in many countries in Europe. These enterprises are the world's first-class printing and dyeing enterprises. His cognition has been refreshed again and again, and his heart has been shocked again and again. "The machine and equipment ratio of printing and dyeing enterprises there. The equipment we use in China is leading several generations, and its automation and informatization are eye-opening."
If so, then introduce it. The total investment of Fenglin Dyeing and Finishing is 250 million yuan, and the equipment investment alone exceeds 100 million yuan. The ordinary printing and dyeing enterprises of the same scale are in the scale of 30 to 40 million yuan in equipment investment. The introduction of these devices is expensive. Take the most common dyeing cylinders of printing and dyeing enterprises to compare, the domestic dyeing cylinders used by a common printing and dyeing company are generally three or four hundred thousand yuan, and Fenglin dyeing and finishing imported a dyeing cylinder in Germany will cost 1.6 million yuan.
Money is spent a lot, but the harvest is great. In the traditional printing and dyeing enterprises, the most important person is the dyeing master. The enterprise needs to adjust the dye formula by the experienced dyeing master. Due to the manual operation, there are often many uncertainties. The empirical operation often brings the color matching time. Long, low efficiency and other issues. How to solve this problem? Fenglin Dyeing and Finishing has not only reduced human factors, but also greatly improved labor efficiency by introducing Italian automatic color matching and automatic proofing system. The automatic color matching system can automatically test the component information of the color of the cloth color, and then transmit the color measurement information to the automatic proofing system. The sample is automatically compared with the color in the file, and the system automatically selects the most matching color dye formula. This completes the process of color matching. Next, the automated equipment will also input the information of dyes and additives into the automatic distribution system of dyeing materials. The automatic distribution system of dyeing materials will automatically send dyes and additives to the dyeing tank for dyeing. With this fully automatic system, Fenglin dyeing and finishing greatly reduces the time of artificial color matching and dyeing. Compared with the traditional operation, the work efficiency is improved by 4 times, the dyeing is more precise, and the rework rate is reduced, thereby reducing the cost of the enterprise. Energy consumption.
Fenglin Dyeing and Finishing has also developed ERP, MES, IOT, RFID and other information systems. The order process information that customers have done before is stored in the system. Just scan the bar code, the pressure, temperature and additives needed for fabric dyeing. The various process parameters are clear at a glance, the technical requirements for the employment of the enterprise are reduced, and the efficiency is also improved.
In Fenglin Dyeing and Finishing, there are many "Spiritual Weapons" like this, and their credit is not to be underestimated. Compared with ordinary printing and dyeing enterprises of the same scale, Fenglin Dyeing and Finishing has been put into production since October last year, and the energy consumption of enterprises has dropped by 20%, and water consumption has dropped by 30%. As the scale of production expands, these data will continue to decline.
Pay attention to R&D innovation
Take on the industry mission
A few days ago, Fu Xianzhi, an academician of the Chinese Academy of Engineering and the president of Fuzhou University, came to Fenglin to dye and consolidate. The purpose of his trip was two. One was to accept the 12th Five-Year National Science and Technology Support Program of Fenglin Dyeing and Finishing as an expert. Acceptance, and the second is to sign an agreement to continue research and development with Fenglin Dyeing and Finishing.
The connection between Fenglin Dyeing and Fellow Fu Xianzhi is the 12th Five-Year National Science and Technology Support Program that began four years ago. At that time, Fenglin Dyeing and Finishing was under construction and has not yet been formed, but the advanced concept has matured. The blueprint for Fenglin Dyeing and Finishing has also been clear. After the application of this national project, the company has welcomed many experts, including Academician Fu Xianzhi, who is the leader of the National Science and Technology Support Program project team. The experts inspected a brother printing and dyeing company in Fenglin Dyeing and Finishing, and had in-depth exchanges with the person in charge of the company. Experts are very happy to hear the frontier views and ideas in this place in Tongxiang. Together with the prototype of Fenglin Dyeing and Finishing, this company is indeed worth looking forward to. Therefore, this national project has fallen. Feng Lin dyed the whole head. In this national project, Fenglin Dyeing and Finishing cooperated with Xi'an University of Architecture and Technology to study the “Recycling of Wastewater in Printing and Dyeing Industrial Parkâ€. Four years of research have yielded fruitful results. Wang Ziyuan, general manager of Fenglin Dyeing and Finishing Co., said: “To make chemical fiber products and apply traditional reverse osmosis membrane treatment technology, the water reuse rate can only reach 50%. However, we now use this device for multi-quality reuse. The water reuse rate has increased to 70%. In addition, our operating costs are 25% lower than the traditional model.†Such results have made the experts very satisfied, and this national project has also passed smoothly in this acceptance. At the same time, Academician Fu Xianzhi signed an agreement with Fenglin Dyeing and Finishing to continue the research and development.
Why is it continuing to cooperate in research and development? In fact, as early as last year, Academician Fu Xianzhi has already cooperated with Fenglin Dyeing and Finishing to carry out in-depth research on waste gas treatment. Wang Ziyuan explained: "In our business, except for waste water and waste residue, it is exhaust gas. We hope to achieve breakthrough research in waste gas treatment. Fu Academician is a well-known scholar in the field of photocatalysis in China. We are very honored to receive guidance from academicians. We hope that through our efforts, we will profoundly change the exhaust emissions of the printing and dyeing industry." For the academician of Xianzhi, Fenglin dyeing and finishing is ambition and contention, because Fenglin dyeing and finishing really does promote through various efforts. The progress of the industry, their hearts are not only "little me", but also "big me."
"For us, the success of each research has enhanced the R&D strength of our company, and cultivated and forged a number of technical backbones. It also saves energy and reduces operating costs for us. At the same time, we are willing to The results of research and development are promoted, so that more and more hopeless old roads and dead roads can be walked out. We are national projects, we have a sense of honor and a sense of mission. We cooperate with academicians, more It is also a sense of mission. We hope that through our efforts, we will change many traditional concepts and behaviors and promote the progress of the whole industry and the development of society.†When this speech was heard, Wang Ziyuan’s voice unconsciously improved the octave. He was a bit excitement, more full of expectations, "we not only want to import machinery and equipment, but also to independent research and innovation, core technology, we not only do China's most advanced printing and dyeing enterprises, but also to catch up with those of Europe's leading printing and dyeing enterprises."
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